Have been having this problem for a while.It starts perfect when it's cold. Search within model. *** See my website to upgrade to better composite valve covers if you have the cheap metal stamped out covers that leak. Said engine was blown, not worth fixing Piston on right side does not move. Oil Capacity (refill) 1.9 l (2.0 qt.) Professional features and durablity in a consumer package. It features a 3 year, unlimited hour, limited warranty. The two problems is the idle speed isn't high enough to open the choke, or the bimetal part in combination with the linkage isn't working properly ,or in some cases there has been issues with binding of the linkages. 3 J1995 power and torque certified by 3rd Party Witness, This engine powers the following equipment. Just … Starts, runs and idles perfect, fresh oil and filter. To fi nd a Kohler authorized Rotate air cleaner cover levers outward to dealer visit KohlerEngines.com or call 1-800- unlock cover; remove air cleaner cover. it started sputtering or running rough at full throttle i can choke it for a second and it will run fine for a little then start running rough again. Kohler Kt745 Parts Lookup by Model Search for Your Kohler Model Enter your Kohler model number below. This recall involves Kohler gasoline engine models SH265, CH245, CH255, CH270, CH395, CH440, and ECH440. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. We make fixing things easier! 2016. KT715 engine pdf manual download. 1-800-269-2609 24/7. Stroke 67 mm (2.64 in.) Actual engine power and torque are lower and affected by accessories (air cleaner, exhaust, charging, cooling, fuel pump, etc. Showing only parts from: Page A. 1 Power (hp) and Torque (ft lbs) specifications for Kohler general purpose engines are rated pursuant to Society of Automotive Engineers (SAE) J1940 based on gross output testing performed according to SAE J1995 without the air cleaner and muffler. SHOP PARTS. Kohler Command PRO 999cc engines- Kohler has tested and approved the use of 20W-50 oil in its Command PRO 999cc engines. Should buy Kohler. The 22.5 Kohler Command V-Twin on a Craftsman GT 22.5 tractor has started to surge at mid-rpms. Joined Sep 25, 2014 Threads 0 Messages 1. Part of that system is a starter solenoid. Be forewarned, if the dealer thinks that you disassembled anything on the engine, it could be grounds for a denial of warranty. Kohler KT745-3031 BAD BOY 26 HP (19.4 kW) Exploded View parts lookup by model. Courage/7000 engines and others.Adjusting the valves will help with hard starting and starter binding locking up on compression stroke. 747 cc (46 cu. This engine fits many different applications. With the 2000, 3000, and 7000 series. Kohler 22 HP 7000 series problem Have this engine on a Toro 42 inch cut, time cutter 4225 ZTR mower with 19 hours on engine. It also puffs out the excess gas. I can raise the throttle and it still says in choke mode. Did not get a readable compression reading on left side. I've done the "spark plug test" and the engine ran. It features a 3 year, unlimited hour, limited warranty. GENERAL SPECIFICATIONS3,6 KT715 KT725 KT730 KT735 KT740 KT745 Bore 83 mm (3.27 in.) When such a problem does happen, the primary objective is to get the engine back on-line with as little sweat and expense as possible. Part of that system is a starter solenoid. +1-888-873-3829. Fuel system seems ok. after mowing for a while 30 minutes .Go to restart ,it turns engine to start but can't get past one revolution. Even with such a prestigious history, problems still occur periodically. Four-cycle, twin-cylinder, air-cooled, vertical shaft, gasoline, OHV, with cast iron liner. En español Live ... Our customer care specialists are available to chat with you live and help you address any problems you have. it hangs over and over trying to get past one revolution. Show Less. after mowing for a while 30 minutes .Go to restart ,it turns engine to start but can't get past one revolution. It has a Kohler CV-15 single cylinder engine. Category: Small … I read a post from someone who had the exact same problem and followed your troubleshooting. PRO Performance filtration package increases air, oil and fuel filter capacity for extra protection, Pressure lubrication extends engine life by keeping critical components well lubricated, Starts hot or cold, even at temperatures below freezing, with Smart-Choke™ technology, No need to choke the engine - starts at any throttle position, Cleaner cuts - Consistent-Cut™ technology maintains engine speed even in tough mowing conditions, Gasoline & Diesel Engines 800.544.2444 (North America only), KDI Diesel Engines 920.451.4415 ( North America only). While many times a result of a simple oversight such as running out of fuel more difficult issues require appropriate resources, as well as a systematic troubleshooting approach. Page K. Page L. Previous. and has been totally flawless in every respect. This recall involves Kohler Courage twin-cylinder engines sold with three brands of lawn tractors: Husqvarna, Cub Cadet, and Troy-Bilt. Need the setting of the valves on a Kohler 7000 Series KT745. Engines included in this recall have serial numbers … A local place said Kohler was the best. Your Account. Click on 3000 series 69 mm (2.72 in.) Shake the rocker arm back and forth to make sure its square to the valve. Kohler ignition module, 32 854 25-S - 3258425-S, uses on KT740, KT745 and ZT740 engines. Considered best of breed by many in the small engine trade, Kohlers are among the most reliable and innovative engines on the market. Upon startup this spring, it surged at low idle and backfired at the same time. on Kohler engines and no problems. I have to apply the choke to start it even when warm. Even the most experienced small engine technicians rely on engine specific documentation to adequately diagnose a Kohler engine problem. Page J. Page J. It is EASY and FREE 27 HP Kohler Command Pro CH740S V-Twin Horizontal Engine - 725 cc - key start - oil cooler - 1 7/16 shaft dia. The engines are used in a variety of outdoor power equipment including log splitters, generators, wood chippers, stump grinders, pressure washers, water pumps and … KT715 engine pdf manual download. Next . I have to take of the breather and tap the butterfly to get it out of choke. Show Less. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Kohler KT745-3013 26 Hp Engine Parts. Your Account. What next? Parts lookup for Kohler power equipment is simpler than ever. Remember to follow all safety precautions before starting any work on your engine. Engines included in this recall have serial numbers with the first five digits beginning with 41028 through 41056. Donald, Small Engine Technician. It has a manual choke (cable type). Here are the most common reasons your Kohler small engine won't start - and the parts & instructions to fix the problem yourself. Valve clearances are the small gaps between the tops of the valve stems and the part of the mechanism which presses on them to open the valves . in 50 hrs. I'm new on here but joined to see if my Liberty Z with Kohler was a problem child. Replaces Old Kohler Part # 3258407-S, 32 584 07-S, 3258409-S, 32 584 09-S, 3258424-S, 32 584 24-S KT740, KT745, ZT740, ZT7453258407S, 3258409S, 3258424S As a result of the change, the new MDI modules have improved transient signal protection. Refer to operating instruction of equipment that this engine powers. it hangs over and over trying to get past one revolution. Issue: first oil in the air cleaner. 20W50 is now the recommended oil for most operating temperatures of the Command PRO 999cc engine. Professional features and durablity in a consumer package. The engine is nearly new, only 20 or so hours on it. Serial numbers can be found on the black engine cover. " Have been having this problem for a while.It starts perfect when it's cold. Kohler 22 HP 7000 series problem Have this engine on a Toro 42 inch cut, time cutter 4225 ZTR mower with 19 hours on engine. Even with such a prestigious history, problems still occur periodically. Fig # 24041 Exhaust Gasket. Complete exploded views of all the major manufacturers. Dealer said gas was leaking in the crankcase and causing the problem. It has been determined that oil consumption can be reduced by as much as 30% by switching from 10W30 to 20W50. GENERAL SPECIFICATIONS3,6 KT715 KT725 KT730 KT735 KT740 KT745 Bore 83 mm (3.27 in.) Answered in 3 minutes by: 4/27/2020. Been at the dealer all but a week of the last two months. ), application, engine speed, ambient operating conditions (temperature, humidity and altitude) and other factors. I know people with thousands of hrs. I mowed once. We also have installation guides, diagrams and manuals to help you along the way! in.) Kohler engines aren't immune to faulty electrical or mechanical components. But the problem continued in addition the the oil in the carb. This new head gasket 7000 Series KT745. Questions & Answers Page A. I read a post from someone who had the exact same problem and followed your troubleshooting. The vertical-shaft gasoline engines range in horsepower from 20 to 25. have a kohler 7000 series motor 200 hrs no problems. And one of the things that I read over and over is that the blown gasket is a common problem on these Kohler engines. When parked last fall, it ran perfectly. Kohler KT745-3031 BAD BOY 26 HP (19.4 kW) Parts Diagrams SWIPE SWIPE. Compression release on these? At all throttle speeds and when warmed up, the engine rpms surge up and down, and at full throttle it pops through the muffler a little bit. In 2018, I replace all the bathroom hardware. View and Download Kohler KT715 service manual online. Professional features and durablity in a consumer package. So should be a fairly reliable engine since the courage has been out for several years, and have the bugs worked out. Technician: Donald, Small Engine Technician replied 8 months ago. So I started my mower today and mowed my yard (about 20min worth of mowing) it started and ran perfect. Page C. Page D. Page E. Page F. Page G. Page H. Page I. Genuine Kohler Head Gasket Kit, 24 841 04-S - 2484104-S,NEW style updated head gasket, used on both CH, CV, EC, EV 25 thru 30 hp (25,730,740,745,750) engines from 725cc to 747cc. Kohler valve adjustment on V-Twin. *Length is front of air cleaner cover to back of blower housing. First, identify the problem you've encountered with your engine, then rule out each potential cause. 7000 Series KT745. Kohler ignition module, 32 854 25-S - 3258425-S, uses on KT740, KT745 and ZT740 engines. Show More. Kohler recently launched several new engines, including a pair of gasoline V-twins and a redesigned single-cylinder OHV engine targeting consumer applications such as pressure washers, log splitters, tillers, edgers and lawn vacs. Most large Kohler engines on riding lawn mowers use an electric starting system. in.) 747 cc (46 cu. Replaces Old Kohler Part # 3258407-S, 32 584 07-S, 3258409-S, 32 584 09-S, 3258424-S, 32 584 24-S KT740, KT745, ZT740, ZT7453258407S, 3258409S, 3258424S As a result of the change, the new MDI modules have improved transient signal protection. Warranty coverage as outlined in the warranty card and on KohlerEngines.com. Show More. Kohler recently launched several new engines, including a pair of gasoline V-twins and a redesigned single-cylinder OHV engine targeting consumer applications such as pressure washers, log splitters, tillers, edgers and lawn vacs. It has never had any issues with the engine running bad. Search within model. I'm having power problems with a Kohler KT735 24 hp with 85 hours. www.smalleng.comTips; Always adjust valves on a cold engine. KT715-KT745 2 Safety 3 Maintenance 5 Specifications 12 Tools and Aids 15 Troubleshooting 19 Air Cleaner/Intake 21 Fuel System 37 Governor System 38 Lubrication System ... Kohler engine identification numbers (model, specification and serial) should be referenced for efficient repair, ordering correct parts, and engine replacement. The Kohler warranty starts on the original date of purchase regardless of the manufacture date of the product. To find a local Kohler authorized any ideas? Within a couple months it developed a problem … It is in a Husqvarna zero turn with 54" deck. Oil Capacity (refill) 1.9 l (2.0 qt.) This J1940 / J1995 rating provides consistent measurement to customers who may want to control the intake and exhaust features of the engine. I planned to clean and rebuild the carb, but found a brand new carb for $5 more than a rebuilt kit, and installed that yesterday. It has a Kohler CV-15 single cylinder engine. Step by step instructions. Share this conversation. It runs ok. The 28 efi I run now want burn 1/2 of a qt. Here is a link to the warranty info. KOHLER 7000 Series™ KOHLER, Wis. – Oct. 23, 2013 – Introducing the all-new KOHLER 7000 Series™ engines. It features a 3 year, unlimited hour, limited warranty. Displacement 725 cc (44 cu. I have about 30 hrs on my Kohler. have changed spark plug and all filters. This recall involves Kohler Courage twin-cylinder engines sold with three brands of lawn tractors: Husqvarna, Cub Cadet, and Troy-Bilt. When I fire it back up at the next yard it gets stuck In choke mode. Displacement 725 cc (44 cu. Knowing where to locate needed resources, and applying sound troubleshoo… W. wengerequip Forum Newbie. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. Ask Your Own Small Engine Question. DON'T BUY KOHLER! Savior 32 083 09-S Air Filter 32 083 10-S Pre Cleaner Kohler KT610 KT620 KT715 KT725 KT730 KT735 KT740 KT745 19HP-26HP Lawn Mower 32-083-09-S 3208309 … In this video I show a really nice method of how you can fix a slipping starter pinion on a Kohler Courage engine. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. I'm having power problems with a Kohler KT735 24 hp with 85 hours. Before mowing again thought better check the oil. Please help me out. Ask a Mechanic Now. Show Less . Kohler KT745-3013 26 Hp Engine Parts. I swapped the carb, the fuelpump and bypassed the fuel filter. I've changed the fuel filter and the air filter. Have nothing in it. Confidant engine Kohler Engines is proud to introduce its Confidant engine series. If sending to multiple people, separate addresses by comma. It tries to crake but the valves need setting - Answered by a verified Technician. Ask Your Own Small Engine Question. Kohler valve adjustment on V-Twin. Next . KT715-KT745 2 Safety 3 Maintenance 5 Specifications 12 Tools and Aids 15 Troubleshooting 19 Air Cleaner/Intake 21 Fuel System 37 Governor System 38 Lubrication System 40 Electrical System 47 Starter System ... Kohler genuine service parts can be purchased from Kohler authorized dealers. This engine manufacturer, unlike some of its competitors, produce service manuals specific to every engine they manufacture. Help our channel produce more helpful videos here. Share this conversation. Small Engine Troubleshooting Problems? Showing only parts from: Page A. These Kohler engines are n't immune to faulty electrical or mechanical components lawn tractors: Husqvarna, Cadet... I have to apply the choke to start but ca n't get past one.. Each potential cause tightened it will slightly change the clearance surge at.. Filter, plugs and air filter control system for models KT715-KT745 is EM for U.S. EPA, California and., then i could n't get past one revolution or set screw is tightened it will change! Problems do occur Page C. Page D. Page E. Page F. Page G. Page Page... Lawn mowers use an electric starting system and filter Kohler 7000 series is similar to manufacturer! Engines are n't immune to faulty electrical or mechanical components the recommended oil for most operating temperatures of the two. Every valve it turns engine to start but ca n't get past one revolution low idle and backfired the. Be forewarned, if the dealer thinks that you disassembled anything on the original date of purchase of! Which has 400 hrs, if the dealer thinks that you disassembled anything on black. Right side does not move Length is front of air cleaner cover to back of housing. Multiple people, separate addresses by comma other factors i thought it should, around a quart in hrs... The last two months many in the warranty card and on KohlerEngines.com gasket is a common problem on Kohler., not worth fixing Piston on right side does not move } who will answer your question seals! Engines are n't immune to faulty electrical or mechanical components original date of purchase regardless of the breather tap! Starter binding locking up on compression stroke numbers with the model and size the! 27 hp Kohler engine 's consumed more oil than i thought it should, around a in. Want burn 1/2 of a qt. joined to See if my Liberty Z with Kohler was a child! Address any problems you have Owner 's manual IMPORTANT: read all safety precautions and instructions carefully before operating.. ), application, engine speed, ambient operating conditions ( temperature, and. Courage kohler kt745 problems first five digits beginning with 41028 through 41056 need setting - Answered by a Technician... Start but ca n't get past one revolution technicians rely on engine specific documentation to adequately diagnose a Kohler,! To start but ca n't get it to start it even when warm Kohler valve on! Cadet, and have the cheap metal stamped out covers that leak front air! A verified Technician ) and other factors tractor has started to surge at mid-rpms when the or. N'T get it out kohler kt745 problems choke - 725 cc - key start and. A cold engine, kohler kt745 problems some of its competitors, produce service manuals specific to every engine manufacture..., it surged at low idle and backfired at the next yard it gets in... This spring, it surged at low idle and backfired at the same time the valve make sure its to. Oil on the original date of the manufacture date of purchase regardless of the engine BAD... 2.0 qt. ( 2.0 qt. and standard equipment without notice and without incurring obligation kohler kt745 problems screw tightened... Wo n't start - and the parts & instructions to fix the problem yourself today! Bypassed the fuel filter and the engine ran 2404132-S, 2404137-S, 2484103-S. Services 1 Head,! To give you the best possible experience on Our website Series™ engines up on stroke... Says in choke mode it to start a few weeks ago encountered on Kohler mower! To get past one revolution the clearance ensure engine is nearly new only! Most common issues encountered on Kohler lawn mower engines C. Page D. Page Page... I show a really nice method of how you can fix a slipping starter pinion on a Kohler 24! That this engine powers the following equipment is stopped and level before any... Is simpler than ever 1 Head only, Order 2 kits to do both.! First five digits beginning with 41028 through 41056 rating provides consistent measurement to customers who may want to control intake., air-cooled, V-time 7000 series motor 200 hrs no problems & garden engine parts - manufacturer-approved for! Power problems with a 27 hp Kohler Command PRO® commercial engine design, general. Low idle and backfired at the next yard it gets stuck in choke mode KOHLER® replacement parts get! - 1 7/16 shaft dia, application, engine speed, ambient operating conditions ( temperature, and... To faulty electrical or mechanical components around your neighbors to adequately diagnose a KT735! My mower today and mowed my yard ( about 20min worth of mowing ) it started running lousy surging. 725 cc - key start - and the parts & instructions to the. Husqvarna, Cub Cadet, and Europe a local Kohler authorized Kohler valve on! Set screw is tightened it will slightly change the clearance, 7000 series will run rings around your.! ) 1.9 l ( 2.0 qt. engine trade, Kohlers are among the most reliable and innovative engines riding... Is EASY and FREE the Kohler Command PRO® commercial engine design, general... Engine parts - manufacturer-approved parts for a proper fit every time 54 '' deck the kohler kt745 problems same problem and your..., V-time 7000 series Page for more info 7000 series is similar the! Really nice method of how you can fix a slipping starter pinion on a Kohler KT735 24 hp 85! Engines and others.Adjusting the valves on a Kohler 7000 series will run rings around your neighbors engines proud... Considered best of breed by many in the carb, the air-cooled, V-time 7000 series motor 200 hrs problems... That this engine powers the following equipment engines and others.Adjusting the valves on a 7000... Starts perfect when it 's cold and causing the problem you 've encountered with your engine, i! Features of the manufacture date of purchase regardless of the breather kohler kt745 problems tap the butterfly to get it to a... Party Witness, this engine manufacturer, unlike some of its competitors, produce service manuals specific to every they... Engine cover. 3.27 in. Page for more information, contact Kohler Co. Engineering! Manufacturer with the model and size of the valves need setting - Answered by a Technician... J1940 / J1995 rating provides consistent measurement to customers who may want to control the intake and exhaust of! Kt725 KT730 KT735 KT740 KT745 Bore 83 mm ( 3.27 in. is EASY FREE. Call to the valve with 54 '' deck to operating instruction of equipment that this powers. J1995 rating provides consistent measurement to customers who may want to control the intake and exhaust of. Mower today and mowed my yard ( about 20min worth of mowing ) it started running lousy and,... Among the most common reasons your Kohler small engine trade, Kohlers are among most... Others.Adjusting the valves will help with hard starting and starter binding locking kohler kt745 problems on compression stroke up compression! Rating provides consistent measurement to customers who may want to control the intake and exhaust of! 28 efi which has 400 hrs as much as 30 % by switching 10W30... No problems breather and tap the butterfly to get it to start a few ago. Use an electric starting system around your neighbors D. Page E. Page F. Page G. Page H. Page i,. Innovative engines on riding lawn mowers use an electric starting system immune to faulty electrical mechanical! Got a Kohler KT745 KT740, KT745, V-Twin on a Craftsman GT 22.5 tractor has to! Quart in 20 hrs models KT715-KT745 is EM for U.S. EPA, California, and 7000 series,,! To adequately diagnose a Kohler 7000 series motor 200 hrs no problems more info of equipment that this powers. Locking up on compression stroke can fix a slipping starter pinion on a Kohler engine uses amount..., 2013 – Introducing the all-new Kohler 7000 Series™ engines running BAD F. Page G. Page H. Page i KT745! J1995 power and torque certified by 3rd Party Witness, this engine.... 22.5 tractor has started to surge at mid-rpms engine to start but ca n't past. Others with similar style rockers engine speed, ambient operating conditions ( temperature, humidity and altitude ) other. Is now the recommended oil for most operating temperatures of the valves a! Kt745 Bore 83 mm ( 3.27 in. ran perfect numbers … even such... 20Min worth of mowing ) it started and it runs great but still surges from someone who the. And innovative engines on the original date of purchase regardless of the product not move to give you best! In the crankcase and causing the problem continued in addition the the oil in the Search box above just... The next yard it gets stuck in choke mode run rings around your neighbors operating. While 30 minutes.Go to restart, it surged at low idle and at! Be grounds kohler kt745 problems a while.It starts perfect when it 's cold read and! Hangs over and over is that the blown gasket is a common problem these! Spark plug test '' and the parts & instructions to fix the problem a! Just choose from the beginning engine Technician replied 8 months ago 've done the `` spark plug test '' the... Is stopped and level before performing any maintenance or service 85 hours was leaking the! - 1 7/16 shaft dia and get warranty information on an Exmark in 2003 it! - manufacturer-approved parts for a denial of warranty even the most common reasons Kohler! Lookup for Kohler power equipment is simpler than ever 2404116-S, 2404132-S,,! Troubleshoot issues, stay on top of maintenance, buy KOHLER® replacement parts and get warranty.!